Order pickers, also known as order-picking forklifts or stock pickers, are vital tools in the world of warehousing and fulfillment. These specialized machines are designed to streamline the process of picking and preparing orders for shipment in distribution centers and large warehouses. In this article, we will delve into the history of order pickers, explore the top manufacturers in the industry, highlight popular models, discuss their diverse applications, and provide a comprehensive buyer’s guide to help you make an informed decision.

The Evolution of Order Pickers

The concept of order picking dates back to the early days of warehousing, when manual labor was the primary means of selecting items for orders. The need for more efficient methods led to the development of the first order picker forklifts in the mid-20th century. These early models were rudimentary but marked a significant shift towards automation in material handling.

Over the years, technological advancements have transformed order pickers into highly specialized and versatile machines. Innovations such as elevated platforms, improved maneuverability, and ergonomic operator cabins have made order pickers an essential tool for enhancing efficiency in distribution centers.

Top Manufacturers of Order Pickers

The order picker market features several reputable manufacturers known for their quality and innovation. Here are the top 10 manufacturers in the industry:

1. Crown Equipment Corporation: Crown is a leading manufacturer of order pickers known for their efficiency, operator comfort, and innovative design.
2. The Raymond Corporation: Raymond is renowned for its order picker technology and offers a diverse range of models suitable for various applications.
3. Jungheinrich: Jungheinrich’s order pickers are known for their precision, advanced technology, and ergonomic design.
4. Toyota Material Handling: Toyota offers a wide selection of order pickers designed to enhance productivity and operator safety.
5. Hyster-Yale Group: The Hyster and Yale brands produce reliable and efficient order pickers ideal for diverse warehousing needs.
6. Cesab Material Handling: Cesab provides a comprehensive lineup of order pickers, known for their quality and performance.
7. Crown WAV Series: Crown’s WAV Series is a popular line of order pickers featuring vertical mast designs for narrow aisle operations.
8. Raymond 5000 Series: Raymond’s 5000 Series offers precision control and advanced technology for order picking applications.
9. Jungheinrich EKS Series: Jungheinrich’s EKS Series includes order pickers designed for high-level order picking in narrow aisles.
10. Hyster LO2.0-2.5 Series: Hyster’s LO2.0-2.5 Series order pickers are known for their reliability and efficiency in warehouse operations.

Popular Order Picker Models

Selecting the right order picker model depends on your specific warehousing or distribution center needs. Here are eight popular order picker models from various manufacturers, each offering unique features and capabilities:

1. Crown SP Series: Crown’s SP Series order pickers are known for their precision and innovative technology for efficient order picking.
2. Raymond 5000 Series: Raymond’s 5000 Series offers precise control and advanced technology for order picking applications.
3. Jungheinrich EKS 110: Jungheinrich’s EKS 110 is designed for high-level order picking in narrow aisles, offering precision and agility.
4. Toyota Order Picker: Toyota’s order picker models come with various lift heights and options to suit different warehouse configurations.
5. Hyster LO2.0-2.5: Hyster’s LO2.0-2.5 Series order pickers are known for their reliability and efficiency in warehouse operations.
6. Cesab DRX Series: Cesab’s DRX Series includes versatile order pickers suitable for a range of warehouse applications.
7. Crown WAV 60 Series: Crown’s WAV 60 Series is a popular choice for order picking in narrow aisles, offering vertical mast designs.
8. Raymond 8900 Series: Raymond’s 8900 Series order pickers feature advanced technology and versatile options for customization.

Applications of Order Pickers

Order pickers are highly versatile and find applications in various industries and settings, thanks to their ability to elevate operators to pick and retrieve items efficiently. Here are some common uses:

1. E-commerce Warehouses: Order pickers are essential for fulfilling online orders in e-commerce distribution centers, where speed and accuracy are paramount.
2. Retail Distribution: Retail stores utilize order pickers to replenish shelves and prepare inventory for display.
3. Wholesale Distribution: Wholesale distributors use order pickers to assemble bulk orders for shipping to retailers.
4. Pharmaceutical Warehouses: Pharmaceutical companies rely on order pickers to accurately select and prepare medical supplies and medications for distribution.
5. Grocery Distribution: Grocery distribution centers employ order pickers to pick and pack grocery items for delivery to supermarkets.
6. Automotive Parts Warehousing: In automotive parts warehouses, order pickers are used to fulfill orders for automotive components and spare parts.
7. Industrial Manufacturing: Manufacturing facilities use order pickers to transport materials and components to assembly lines.

Comprehensive Buyers Guide for Order Pickers

When considering the purchase of an order picker, it’s essential to evaluate your specific requirements to ensure you select the right model for your operational needs. Here’s a comprehensive buyer’s guide to assist you:

1. Lift Height: Determine the maximum lift height required for your warehouse or distribution center.
2. Capacity: Assess the weight of the loads you’ll be handling regularly and choose an order picker with an appropriate lifting capacity.
3. Power Source: Decide between electric or internal combustion engines based on your indoor or outdoor use requirements.
4. Platform Size: Consider the size of the operator platform to ensure it accommodates your needs, including space for order containers.
5. Safety Features: Ensure the order picker is equipped with essential safety features, including lights, alarms, and load stability systems.
6. Maneuverability: Evaluate the maneuverability of the order picker, especially in narrow aisles and tight spaces.
7. Operator Comfort: Look for features such as ergonomic seating, adjustable controls, and visibility aids to enhance operator comfort and productivity.
8. Maintenance: Research the expected maintenance costs and availability of spare parts for the chosen model.
9. Budget: Set a budget and explore models that offer the best value within your price range.
10. Dealer Support: Choose a reputable dealer with excellent after-sales support and service options.
11. Training: Ensure your operators receive proper training and certification to operate the order picker safely and efficiently.

In conclusion, order pickers are invaluable tools for streamlining order fulfillment and enhancing efficiency in warehousing and distribution operations. To make an informed purchase decision, carefully evaluate your specific requirements and follow the comprehensive buyer’s guide. With the right order picker model from a reputable manufacturer, you can optimize your material handling processes and improve overall warehouse productivity.